Btec staffs around 100 employees, including machinists, engineers, programmers and the very important Quality Assurance team. More than 10% of Btec’s work force works in Quality Assurance and Quality control, second to only the percentage of machinists on our shopfloor. We employ 3 full-time CMM (coordinate measuring machine) inspectors, dedicated to checking the parts Btec creates, located in our glass room. Our glass room is at the very center of our manufacturing operation’s process.
Our glass room houses 4 CMM machines that have the ability for high-speed scanning and produces large amounts of data for the QA team to analyze. The CMM machine will laser measure every critical feature, tolerance, and surface recording the data for all of the angles, cuts and specifications for assisting our CNC Team and providing a record to our customers. The added upgraded to PCDMIS 2017 software has given the Team an updated level of software capabilities keeping our qualifications on the front row of the manufacturing industry curve.
Not all manufacturing is the same. Not all techniques, tools and CNC machines are alike either. There are various components that need to be made for customers, from Aerospace components to Energy, to Automotive to Consumer products and much more. All of these industries need specifying sizes, cuts, angles, and borrows made by EDM (Electrical Discharge Machining) or CNC (Computer Numerical Control) machining techniques. Staying up to date with machinery updates and technologies and understanding their benefits is a “no brainer” in custom metal machining. This is why 5 axis machining has added great versatility to Btec’s shop floor while adding to the robust equipment that we use when we work on precision metal manufacturing projects for our customers.
Btec’s Team works hard to bring the best quality projects to our customers. We have done our research and have created the best Quality Management Systems (QMS) but also received certifications that best represent the industries we work with. We already hold ourselves and our history of work to a high standard, but with our certifications, we have another layer of proof that we work diligently and in an organized way for our customers.
Metal manufacturing has come a long way in the past 200 years of its evolution.
From the Industrial revolution, which started in the 1760s and the introduction of the assembly line, we have adapted and engineered new techniques that have paved the way for modern day machining and metal manufacturing as we know it. From hand tools to automated computer controlled machining we constantly find new capabilities that can be harnessed and implemented in the manufacturing world. Electrical Discharge Machining or EDM is one of the advanced technologies that we at Btec are proud to specialize in.
EDM is perfect for high-accuracy machining and tough contours, with tight tolerances of exotic metals. EDM’s ability to cut hard metals is perfect for carbides, inconel, titanium, and similar metals, but EDM will ONLY work on conductive metals. The EDM process has been most commonly used in the Tool and Die industry and for the mold-making industry, however, in more recent years, EDM has started to play a larger role in the creation process for prototypes and complex production parts throughout Aerospace, Oil, Energy and other industries across the board.
Electrical Discharge Machining uses an electrical current to erode or melt metals to make custom precision metal pieces. There are two main techniques: Wire and Sinker (which is also known as RAM)
These are some terms that are used when talking about superior products. Quality is a key element. This is why Btec recognizes the importance of having our talented Quality Assurance team. Our team will make sure the products we manufacture are precise and meet every one of our customers’ needs and specifications.
“We (Quality Assurance) make sure that the shop makes a good product “– Director of Quality Systems & Methods.
The 1974 Pacific Hydraulic Press has the capability of up to 1,000 tons of force and stamping ability. The press was last rebuilt in 1998 and had many hours of use since Btec purchased the behemoth of a machine in 2003. This press has been used for specific automotive customer projects, and with the reoccurring demand for higher quantities year after year, it was time to make a big change in the 1974 model. We wanted a press with more power, and we wanted to make it work like new. So we rebuilt it.
The original manufacturer, Pacific Press, supported the effort from the beginning. From the beginning it was asked, how do we make this 40-year-old machine not only run like new but run better than new, with all the latest technology? The Team decided to rip apart the machine and bring it down to its shell. A new power unit, new electronics, new hydraulics, a new motor… they scrapped what was old and rebuild the press with new and customized parts to make this press be the best it has ever been. (more…)
Last Friday, December 16th, our Btec team had a chance to kick back and unwind at our annual Winter Get Together. Our team headed next door to Neshaminy Creek Brewing Company, for a few laughs and some much-deserved relaxation. Our team is happy to be celebrating another great year in the CNC and metal manufacturing business! After a year of hard work by everyone at Btec it’s a good time to show our appreciation and enjoy a fun time together.
This November Btec completed the final installation of the third new machine related to our latest equipment expansion. We are happy to expand our shop and our abilities for our customers. After another successful and eventful IMTS in September, we are excited to be adding three new Okuma machines to the shop. The additions include a new Okuma Vertical Mill, Okuma Lathe and Okuma Horizontal Mill. These machines will work efficiently with our machinists proficiently creating metal manufactured items for our customers. (more…)
Our job is never done when it comes to learning, growing and expanding the way Btec manufactures precision metal parts for our customers. Now Btec continues that trend by to expand our internal capabilities with the purchase and installation of a new in-house Laser Marking system. The need and benefit for Part Marking a product is evident and a requirement for numerous industries and our customers. Our customers are important to us, so we made a change.
Our new Laser Marking machine helps to streamline production and delivery. Previously this process would be outsourced adding up to a week before a customer would receive a shipment. This process is now done internally within a few minutes of production. We can now mark items as needed from project to project with no hassle, and all under our very own roof.
B-Tec Solutions, Inc is proud to announce our AS9100C Certification – an Aerospace certification for the fulfillment of safety and quality assurance testing. Btec’s Quality Management System has undergone a full review and has been updated over the past few months to ensure that it meets the AS9100C requirements. These requirements include industry standards for Aviation, Aerospace and Government organizations. (more…)